How to improve Electric Motor Efficiency?

How To improve Efficiency Of Electric Motor

The efficiency of the motor is affected by few losses which include

  • Resistance losses,
  • Mechanical losses due to friction,
  • losses due to dissipation of magnetic energy in core and different losses depending upon type of material used.

In order to make a motor more efficient, we have to reduce losses in the motor.

Here are some methods or tips that can be adopted to improve the factor of efficiency in motors.

1. Cover Motor With Frame

Functionality of frame of a motor is to provide mechanical protection to the winding. It is also responsible for the interface for installation through feet.

The motor frame plays a critical role in its thermal performance because it is responsible for transferring the heat generated inside the motor out to the frame surface where air blown by the fan will promote heat dissipation. This will reduce heat losses.

2. Keep Motor Surrounding Clean

Another basic tip is to keep the minimum gap between any walls positioned near the back of the fan cover to allow air intake.

Keep motor surroundings clean and periodically check for any air blockage that can reduce the cooling system performance. So the more cool motor will be running, it will be having more life span.

3.Increase Mass Of Stator Winding

Stator which is major component of the motor is cause of 60% losses so in order to reduce these losses mass of stator winding must be kept larger as this increase in mass will reduce electrical resistance.

Motors that are highly efficient contains 25% extra copper as compare to motors that are designed for standard efficiency models.

4.Reduce Slip of Motor

Rotor losses are also considered as secondary source of losses that are largely caused by the degree slip displayed by motor. Slip is actually the difference in (RPM) of speed of the magnetic field and the actual RPM of the rotor and shaft at a given load.

Where slip is obtained by subtracting the speed of motor under load from the speed of the motor without load divided by speed by motor under load.

So in order to reduce these losses slip must be reduced and that is done by making higher conductivity of rotor.

5 Improve Quality of Copper Used

Copper must be largely used because copper has high conductivity. But copper must be die-cast as recently processes have developed for die casting of copper.

Core magnetic losses are originated from hysteresis,20% of total losses are caused by the eddy currents and saturation of the magnetic core. By using good quality of materials and quality control, losses can be minimized to improve efficiency.

To reduce the effect of hysteresis and saturation steels containing small amount of silicon to be used in laminations instead of lower-cost carbon steels. In this way core losses can be removed.

6 Reduce Thickness of lamination

By reducing the thickness of lamination and increasing the length of lamination, can minimize the flux density also and core losses.

7 Provide Proper insulation

Eddy current losses can be largely minimized by ensuring proper insulation between the sheets or laminations used.

The lubrication interval is a function of motor mounting rated speed, bearing size, type of grease, and temperature rise. So always take care when applying lubricants. Don’t mix grease types, even if they use the same elements. If another grease will be used in the application this will directly affect the motor performance.

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